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Breakdown Handling procedure in Pharma company

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Why is it important to record breakdown ? * The breakdown record is used as input into the Breakdown Analysis (BDA). * This information can also be used to identify topics for training in which section more mistakes are occurred. * Allows the team to get to the root cause(s) to reduce to zero breakdowns. * Allows to figure out if the cause(s) of the problem has a relation with the Man Method, Machine or materials so all contributing factors can be identified and appropriate countermeasures applied. * Allows over time to evaluate the effectiveness of maintenance activities and help determine if we need to modify our current preventive plan. Breakdown Handling procedure  Follow the process flow for the area where problem was seen on the line – (Breakdown Record). Identify how each step functions and what purpose does it do. Identify what conditions must be in place for each step to function properly, e.g. Temperature, speed, pressure, adjustment, etc. Agree as a team, when in doubt, ...
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What is maintenance & what are the types of maintenance ?

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Maintenance is the process of maintaining something or somebody. Maintenance refers to a set of processes and practices which aim to ensure the continuous and efficient operation of machinery, equipment, and other types of assets typically used in business. The main purpose of maintenance is to ensure that all equipment required for production are operating at 100% efficiency at all times. TYPES OF MAINTENANCE There are different types of maintenance work, each designed for specific scenarios. Knowing the differences between maintenance types helps people determine which ones are the most suitable for their purposes. Preventive Maintenance This type of maintenance is implemented on a fixed schedule and typically includes activities such as inspecting, cleaning, washing, replacing, and checking. It is typically performed in the downtime between shifts or on weekends to avoid affecting productivity goals.  Routine maintenance has two objectives; to identify existing issu...
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What is breakdown & how it affects the organization’s goal ?

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Breakdown / Failure means Unscheduled stop of the equipment, performing loss of defined function. Breakdown & failure has minor difference.  Failure   When the equipment condition reaches an unacceptable level. Whatever it may be, when it reaches an unacceptable level, it’s still operating or could be operating.   Loss of the equipment defined function lasts for less than 10 minutes Failure = Without parts replacement. Breakdown Breakdown means that equipment is going to stop functioning. Loss of the equipment defined function lasts for more than 10 minutes Breakdown = With parts replacement So breakdown is the unexpected stoppage of an equipment where a part is required or a repair over 10 min. The word “Breakdown” seems to be self-explanatory. Webster’s definition of a breakdown is: “A failure to function, a function loss, failure to progress or have an effect”. Machinery Breakdown means a sudden and accidental breakdown of an Object, or part. How b...
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